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  3. Energy chains applications
  4. E4/4

E4/4 system applications

The E4/4 system is applied in two areas: For extremely long travel distances and for unsupported, side-mounted application. The famous "tongue and groove" between two chain links enables this feature. Compression forces and stability are enhanced, whereby the power of resistance against wet and rough weathering is increased. Special roller chain links make E4/4 real specialists for long travels. The undercut design - the simple mounting in specified grooves similarly enables the outstanding ESD/ATEX performance. The chain links are tightly linked to each other, because electricity can flow through them when in contact with each other (Please note: This is valid only for the special conductive material igumid ESD and is not applicable for the standard series in this catalog).

Typical industrial sectors and applications:

RTG, quayside cranes, many other types of cranes, composting plants, plaster, concrete, chemical and mineral plants, as well as agricultural plants, machine tools: Unsupported, side-mounted applications in construction machines, ESD applications, heavy machinery, steel works, shipyards, welding plants.

Overview of E4/4 applications:

Plastic energy chain for high levels of hydrochloric acid in indoor cranes

An energy chain and plastic trough made of chemical-resistant plastic have been used successfully in this hot galvanising plant for years.
Plastic energy chain for high levels of hydrochloric acid in indoor cranes

Energy chain in open-air storage facility for alumina production

Design and installation of a roller energy chain for outdoor use on a bauxite stockpile - an environment with extremely harsh ambient conditions.
Energy chain in open-air storage facility for alumina production

Base de lancement de fusées

The igus products used are designed for moving applications in such a way that they have a long service life and are absolutely reliable.
Base de lancement de fusées

Plastic energy chain on 550-metre travel in bulk handling

Under extreme conditions such as heavy dust and dirt, this low-maintenance plastic energy chain ensures safe operation.
Plastic energy chain on 550-metre travel in bulk handling

Energy chain for stackers on 615m travel without failure for 10 years

A plastic energy chain travels 615m in length in the Czech lignite-fired power plant in Tušimice. It has been in operation for 10 years without any downtime.
Energy chain for stackers on 615m travel without failure for 10 years

Poste de déchargement de métal brut/ferraille

Solution quasiment sans entretien dans un poste de déchargement de métal brut et de ferraille grâce au système de guidage de l'énergie avec des produits en polymères igus®.
Poste de déchargement de métal brut/ferraille

Composting plant

Heat, abrasive dirt, high atmospheric moisture: These are only some of the ambient conditions in a composting plant.
Composting plant

Roller energy chain on ship unloaders over 400m travel

On a 441.3 m travel, a roller energy chain reduces the drive power by 75%
Roller energy chain on ship unloaders over 400m travel

Streetcar switches

The applied material repels chips with temperatures up to 850° C without leaving a trace.
Streetcar switches

Energy chain at the bulk goods ship loader in the Baltic Sea port of Wismar

Since the ship loader started operations in 2000, no troubles, either mechanical or in the cables, have occurred in the energy chain area.
Energy chain at the bulk goods ship loader in the Baltic Sea port of Wismar

Wood industry

The igus® preassembled energy chains create a lasting, low-wear connection to the tools.
Wood industry

Completely pre-assembled energy supply for gondola lift in fairground ride

Robust, safe, UV-resistant: A pre-assembled energy chain ensures the power supply to the lift at the funfair as well as quick set-up and dismantling.
Completely pre-assembled energy supply for gondola lift in fairground ride

Secteur off-shore

Equipement de manipulation de tubes avec une chaîne porte-câbles en polymères igus®. La chaîne porte-câbles procure une grande stabilité et une grande fiabilité à cette opération.
Secteur off-shore

Loading and unloading facility

Rigorous requirements imposed on the energy supply: Cycle times and narrow bend radii are a considerable strain on energy supply and lines.
Loading and unloading facility

OpenHydro tidal turbine

A plastic chain makes any kind of maintenance on the open sea obsolete; a conventional metal chain would not be adequate for the combination of technical, climatic and mechanical requirements.
OpenHydro tidal turbine

Handling system ”roboLoop“

The ”roboLoop“ system itself offers manyways to optimise the fabrication sequences.
Handling system ”roboLoop“

Saw mill

Even sawdust does not constitute any problem for igus® e-chains®.
Saw mill

Tunnelier

Cette machine avance peu à peu dans le sous-sol, y perçant un tunnel comme pour l'exploitation minière.
Tunnelier

Ponts roulants à l'intérieur et à l'extérieur

Les ponts extérieurs doivent résister au temps peu clément. Ils doivent aussi pouvoir fonctionner dans un milieu à l'humidité changeante avec des températures extrêmement élevées.
Ponts roulants à l'intérieur et à l'extérieur

Meyer Werft in Papenburg

Eight gantry cranes connected in series travel a total length of 180 m with plastic energy chains.
Meyer Werft in Papenburg

Conveyor unit of coal excavator

The winner of this year’s golden vector is also the longest travel ever to be realised with plastic energy chains in the world.
Conveyor unit of coal excavator

Wind tunnel scales

These scales which are used for tests in the wind tunnel can be turned through 180° in both directions away from their original position.
Wind tunnel scales

Further interesting applications from extremely diverse areas can be found here.

Vers la recherche d'applications par secteur et application
Energy chains applications

Les termes "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "kineKIT", "manus", "motion plastics", "pikchain", "plastics for longer life", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur" et "xiros" sont des marques protégées de la société igus en République fédérale d'Allemagne et le cas échéant à niveau international.

La société igus signale qu'elle ne vend pas de produits des sociétés Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM, Parker, Bosch Rexroth, SEW, Siemens, Stöber ni de tous les autres fabricants de câbles confectionnés pour moteurs indiqués sur ce site Web. Les produits proposés par igus® France sont des produits de la société igus, réservés aux professionnels.